Control Valve Sizing Calculator

IEC 60534 · Cv / Kv · Liquid, gas & steam · Choked flow & cavitation

Find the right valve Cv in seconds

Enter flow and pressures — get the required Cv/Kv plus choked-flow and cavitation warnings.

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What this calculator does

The valve flow coefficient Cv (or metric Kv) tells you how much a valve will flow for a given pressure drop. EnggiBasis computes the required coefficient from your process conditions, then checks whether the valve will choke, cavitate or flash — the failure modes that ruin real installations.

The method (IEC 60534)

1. Liquid sizing

Cv = Q · √(SG / ΔP)  (Q in gpm, ΔP in psi)

Kv = Q · √(SG / ΔP)  (Q in m³/h, ΔP in bar), with Cv ≈ 1.156 · Kv.

2. Choked flow & cavitation

The usable pressure drop is limited to the choked value:

ΔP_choked = FL² · (P1 − FF · Pv)

where FL is the valve's liquid pressure-recovery factor, Pv the vapour pressure and FF the liquid critical-pressure ratio factor. Above this, extra ΔP does not add flow — and cavitation damage becomes likely.

3. Gas & steam

Compressible sizing uses the expansion factor Y and the terminal pressure-drop ratio xT; steam sizing adds density from steam tables. EnggiBasis handles all three services.

Aim for 60–80% open at normal flow. A valve sized to run nearly wide-open has no control margin; one barely cracked open is oversized. EnggiBasis flags both.

Worked example

InputValue
Liquid flow50 m³/h
Pressure drop2 bar
Specific gravity1.0 (water)

Result: Kv = 50 · √(1 / 2) ≈ 35.4, i.e. Cv ≈ 40.9 — before choked-flow correction. Try it with your own numbers →

FAQ

How do you calculate control valve Cv?

Liquid: Cv = Q·√(SG/ΔP) (gpm, psi). Metric: Kv = Q·√(SG/ΔP) (m³/h, bar). Cv ≈ 1.156·Kv.

What's the difference between Cv and Kv?

Cv is imperial (gpm water at 1 psi), Kv is metric (m³/h water at 1 bar). Cv ≈ 1.156 × Kv.

Is this free?

Control valve sizing is part of EnggiBasis Pro (₹99/month). You can open the app free to explore.

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Cv/Kv with choked-flow & cavitation checks · Pro (₹99/month)

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